Fully Automatic Carton Packing Machine

• Automatic Grade: Automatic
• Application: Cleaning, Detergent, Cosmetics, Drinks, Skin Care Products, Dairy Products, Hair Care Products, Oil, Tea
• Type: Filling and Sealing Machine
• Forming Species: Bottle Forming
• Forming Function: Filling
• Driven Type: Electric
• Model NO.: ZXJ24
• Material Type: Liquid
• Packaging: Bottles
• Containers Can Be Handled: Pet Bottles, Glass Bottles
• Transport Package: Wooden Case
• Specification: 20cartons/min.
• Trademark: Sunswell
• Origin: China
• HS Code: 8422400000
• Production Capacity: 100units Per Year

Product Description

 

Product Description

1,  Description
Four - bar linkage boxing is machine can play four or five cases of continuous packing one time.In beverage industry, four - bar linkage boxed packaging machine is mainly for bottled product packing work .With the excellent performance,it is widely used in beverages, beer, chemical, food, pharmaceutical and other industries. The machine includes:packing operating system , bottle conveying system , cases conveying system, automation control center , a total electrical cabinets and other components. Mechanical devices, pneumatic devices , photoelectric detection device , frequency control devices , PLC programmable controller and HMI as a whole. The modern equipment with automatic control technology ensure the accurate work.

2,  Machine structure
1)        Characteristics of pneumatic grasper
a)         The compressed air(0.15~0.25MPa) make the internal set of pneumatic grasper deform to clamp the bottles,the internal set will recover when  exhaust to unlock bottles.The grasper is controlled by electrical, accurate and reliable                                        
2)        Main features
a)         Stable operations: boxing, unloading boxes are driven by a motor with brake,after the grasper clamping the bottles,then lifting, moving forward and dropping,after putting the bottles in the boxes,the graspers will move back.The twin-four-link mechanism make the movement orbit,it can be seperate into two parts: crank-rocker mechanism and double rocker mechanism,the unique twin-four-link mechanism makes the process of bottles lifting and dropping accurate and stable.
b)        High efficiency of the machine : In the process of work, start and end are slow, steady, the middle movement is faster, reducing non - working time, improve production efficiency.
c)   Easy operation : automatic speed adjustment, and synchronous with the entire production line operation
d)   Reasonable structure : It is composed of reasonable structure, reliable pneumatic device and advanced control technologies, advanced technology and the structure is simple.
e)    Safe and reliable : Besides setting the shield, network, there is a photoelectric safety devices, when operator straying into danger area and machine will immediately stops automatically.
a)    Equipped with a wide range of protection features machine will be stopped when malfunction appear.
i.      lack of cases on the case-in chain
ii.     lack of bottles on the botlles conveying table
iii.    the grasper with botlles doesn't match the case
iv.    When the operator cross the security line .

3,  Technical  parameters

Mode	ZXJ24
Machine operating time	9/ secs per time
Grasped box every move	big case(4×6plastic case):3/cases per time
	small case(3×4plastic case):6/cases per time
Rated capacity	big case(4×6plastic case):24000/bottles/hour
	big case(3×4plastic case):24000/bottles/hour
Max capacity	big case(4×6plastic case):28000/bottles/hour
	small case(3×4plastic case):28000/bottles/hour
Grasper	72
Working mode	Case-in	big case(4×6):shorter side facing forward
		small case(3×4): Longer side facing forward
	Case-in channle:single channel
bottle shape	φ75×289mm(GB4544)
Case	Plastic case
Plastic case domension	4×6bige case:520×354×317mm(××) (L×W×H)-φ75
	3×4small case:368×276×320mm(××) (L×W×H) -φ75
Compressed air	air source pressure0.5-0.6 Mpa
	working pressnre 0.3~0.6MPa,grasper0.15~0.2MPa
	air consumpion4.5m3/h
Tatol power	7.0Kw
Machine dimension	Effective width of bottle conveying table :2000mm
	Height of conveying table    :1245mm
	width of case conveying channel :440mm
	Height of case conveying channel :800mm
	Overall dimension5300×2665×2600mm(××)
Weight	4000Kg

4,  Main configuration list

KH107BR77DV112M4/BMG/TF/A/M3/180º	Main drive motor reducer	SEW
JWB-X0.37-25D	Bottle unscrambling Stepless variable speed motor	Ucan
R37-Y80M4-0.45/0.75-8P/4P-24.42-M3-180°	1 case-in 1 geared motor	SEW
R37-Y80M4-0.45/0.75-8P/4P-24.42-M3-180°	2 case-in 2 geared motor	SEW
R47-Y80M4-0.75-47.75-M6-270°	Bottle-in geared motor	SEW
	Air cylinder	AIRTAC
	Timing belt	Made in China
	Pneumatic FRL	FESTO
	air operated reversing valve	FESTO
	Maintenance - free bearings	IGUS

 

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