Product Description
GY series is special for edible oil filling, capping and equipped with rotary transmission, PLC and frequency adjuster in speed. It is innovated and designed in the requirement of edible oil technics, on the bases of introducing, digesting and absorbing advanced technology abroad. It is reasonable in structure, safe to operate and easy to maintain, which is an ideal choice for edible oil producers.
Features
l Compact structured, good-looking, easy to operate and highly automated.
l Parts with contact with material are all made of stainless steel of food-grade, no dead angles and easy to clean up.
l Filling volume is controlled with film valves to ensure accurate filling.
l High-speed and highly accurate filling valves ensure no loss of liquid at high speed.
l Liquid buffer element specially designed inside filling valves can eliminate the cutting affection and wallop between liquid and container, easy to eliminate the air bubble in material.
l Capping heads are magnetic constant-torque equipped to ensure capping quality with no damage.
l Highly effective cap sorting and feed in system is protective for feed in and cap absence.
l Equipped with overload system to safeguard machine and operators.
l Equipped with cap absence detector and bottle jam-up detector, which could stop the monoblock in that case.
l Equipped with output calculating function for monoblock.
l Main electronic components (touch screen, PLC and frequency inverter) are imported products.
Equipment Structure
Bottle infeed
Bottle infeed by combination of infeed screw and infeed starwheel.
Equipped with bottle jam protection device.
Filling Machine
The design of filling structure is reasonable and hygiene dead angle, the run of equipment is stable, it can control the material from the bottleneck.
The filling system has liquid level automatic control.
Filling valve lift is controlled by the valve elevator, after filling valve contact the bottleneck, it starts to fill.
Bottle is conveying by the wheel in the filling part.
Flip (Press-on) Capper
Discharge Starwheel
l Nylon starwheel and conveyor belt work together to discharge bottles.
l Equipped with bottle jam protection device.
Discharge Conveyor
l Driving motor is frequency inverted to synchronize with the filling line to prevent bottles from falling.
l Discharge conveyor is equipped with photocell switch to slow down and stop filling line in case of fallen bottles.
Machine Frame
l The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet.
l Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.
l The gear transmission system is an interleaved arrangement of steel gears and nylon gears.
l The output shaft of the main motor is equipped overload protection to secure machine safety.
Electronic control system part
The electronic components like PLC and transducer are from Mitsubishi, Omron, etc., and the pneumatic devices are also from international famous brands.
Main Specification
l Touch screen: Pro-face
l PLC program controller: Mitsubishi or Omron
l Inverter: Mitsubishi or Omron
l Photoelectrical controller: Omron
l Proximity switch: Autonics
l Pneumatic component: Airtac
l Main motor: Boneng
Technical parameter
Model GY18-6
l Number of working positions: filler 18, capper 6
l Capacity: 5,000BPH (500ml)
l Applicable bottle: diameter 50~200mm, height 150~360mm
l Material supply pressure: 0.03~0.08 MPa
l Vacuum in filling tank: 50~80mbar
l Air supply pressure: 0.6~0.7MPa
l Air consumption: 0.5 M3/min
l Main motor power: 1.5Kw
l Power of cap unscrambler: 0.37Kw
l Power of vacuum pump in filler: 1.5Kw
l Installed power of motor: 3.55Kw
l Rated voltage: 380V, 50Hz (adjustable)
l Machine dimension: 2100mm*2670mm*2950mm
l Machine weight: 2000kg
About Sunswell
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