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Products Description:
XGFY series 4-in-1 filling machine equipped with rotary transmission, which consist of bottle infeed screw, gas rinser, weighing filler, screw capper , press capper, finished bottle discharge chain, sealed window, electrical control box, etc.
System composition: According the process requirement,the system is mainly divided into rinse the bottle(gas), filling and capping system, electrical control system, etc.
Detailed Images:
All stainless steel welded rack, which is covered with stainless steel mask.
Model
|
XGFY50-50-12-10
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Station number
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50 heads of rinsing, 50 heads of filling, 12 heads of aluminum screw cap,10 heads of plastic press cap.
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Production capacity
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15000BPH(1L)
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Filling system
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Weighing non-contact filling
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Applicable bottle type
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Diameter;φ50-φ120mm, Height;165-290mm
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Gas consumption
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About 1.3m³/min
|
Rated voltage
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440V,60HZ,three-phase five-wire
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Main motor power
|
About 11kW
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Elevation(bottom of bottle to ground)
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About 1150mm
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Dimensions
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About 6500×4300×3200mm (length×width×height)
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Weight
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About 15000Kg
|
Main Configuration
No.
|
Item
|
Configuration description
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Bottle infeed screw
|
||
1.
|
Screw material
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ultra-high molecular polyethylene
|
2.
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Screw dive
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gear drive with safety clutch Brand:Nangjing gongnuo
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Transmission star wheel
|
||
1.
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Bottle contact star wheel guide plate
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ultra-high molecular polyethylene,height;About20mm
|
2.
|
Bottleboard
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material 304, thickness≥6mm
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Bottle rinser
|
||
1.
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Rinse clamp
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(1)The material is 304, and the bottle clamp is ultra-high
molecular polyethylene (3)Plastic bearing brand: IGUS (4)Active bottle clamping, cam opening |
2.
|
Rinsing medium
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(1) Gas flush bottle
(2) pneumatic dynamic and static seal (3) With gas filter, filter element brand:PALL Valve:Liyang Sifang or equivalent brand |
3.
|
Other
|
(1) Rinse clamp mounting tray material:304
(2) With gas collection fan |
Filler
|
||
1.
|
Liquid tank
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(1) Material304,bottom plate≥16mm
(2) With liquid level detection element, automatic control of material feeding |
2.
|
Filling valve
|
(1) Valve opening executive motor:IGUS
(2) Non-contact filling valve with tailing suction back (3) Material contact liquid material:304 (4)Valve:Liyang Sifang or equivalent brand |
3.
|
Rotary pneumatic solenoid valve
|
Brand:FESTO or SMC
|
Aluminum cap screwing machine
|
||
1.
|
Screw cap head
|
(1) Capping head is aluminum, made in China
(2) With thread knife and back sealing knife,Spring tension is adjustable (3)It cannot be sealed without a lid |
2.
|
Cap scraper
|
(1) Installed above the filling capping wheel
(2) Spring force hook cap with spring retaining section |
3.
|
Integral component
|
(1) Screw cap with bottle bottom plate
(2) Including inner guide rail |
Plastic press capping machine
|
||
1.
|
Press cap head
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(1) Screw cap head is visible on the outside and made of
material 304 (2)With adjustable spring pressure and scale |
2.
|
Shift cap tray
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(1) Installed on the side of the capping machine
(2) The cap is sent from the cap tray that will be placed when there is a bottle |
3.
|
Integral component
|
(1) Screw cap with bottle bottom plate
(2)Including inner guide rail |
Cap supply system
|
||
1.
|
Aluminum cap supply system
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(1) Waterfall lid lifter
(2) Power for domestic motor,with UL certification (3) With reverse cap rejection,and low pressure ultraviolet sterilizer |
2.
|
Plastic cap supply system
|
(1) Cap through the belt
(2) Power for domestic motor,with UL certification (3) With cap sorting device, reverse cap rejection,and low pressure ultraviolet sterilizer |
Window sealing rack
|
||
1.
|
Main rack
|
(1) Stainless steel 304 welded construction
(2) Bottom plate22mm,covered with stainless steel 304 plate (3) Adjustable foundation bolt and base anchor,material:304 |
2.
|
Window sealing
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(1) Closed,flushing area has a fan for air extraction,filling and
Sealing area with positive pressure FFU. Brand:AAF |
Other major configuration
|
||
1.
|
Main electric control cabinet
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Material:304,drawing block
|
2.
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Electric appliance configuration
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(1) PLC:Siemens or equivalent brand
(2) Converter:Danfoss (3) Sensor:SICK (4) Touch screen:Siemens or equivalent brand (5) Operation stand:Aluminium alloy,rotary lifting (6) Low-voltage electric:Schneider |
3.
|
Other
|
(1) Plastic bearing brand;IGUS
(2) The prime power motor is SEW (3) Wire color refer to NEC standard requirement or required by party A (4) Centralization lubrication:SKF |