| Customization: | Available |
|---|---|
| After-sales Service: | 1 Year |
| Warranty: | 1 Year |
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The monoblock is composed:
RINSER-FILLER-CAPPER
|
Model
|
Filling Heads
|
Capacity
500ml
|
Bottle Size
|
Power
|
Dimension(mm)
|
Weight(KG)
|
|
DCGF14-12-5
|
12
|
2500BPH
|
200-2000ml
|
1.8kw
|
2200×1800 × 2000
|
2500
|
|
DCGF 18-18-6
|
18
|
3000BPH
|
200-2000ml
|
2.6kw
|
2500 × 1800 × 2300
|
3000
|
|
DCGF 24-24-8
|
24
|
6500BPH
|
200-2000ml
|
3.8kw
|
2800 × 2100 × 2300
|
5000
|
|
DCGF 32-32-10
|
32
|
8000BPH
|
200-2000ml
|
4.2kw
|
3500 × 2200 × 2300
|
6000
|
|
DCGF 40-40-10
|
40
|
1000BPH
|
200-2000ml
|
7kw
|
4760 × 2080 × 2300
|
7000
|
|
DCGF 50-50-12
|
50
|
13000BPH
|
200-2000ml
|
9kw
|
5150 × 3820 × 2700
|
10000
|
|
DCGF 60-60-15
|
60
|
17000BPH
|
200-2000ml
|
13kw
|
5300 × 3950 × 2700
|
8500
|
|
DCGF 72-72-18
|
72
|
19000BPH
|
200-2000ml
|
16kw
|
6250 × 4773 × 2700
|
8500
|
General description:
This model special for carbonated beverage filling, combined with rinsing, filling and capping. It is innovated and designed in the requirement of carbonated beverage technics, on the bases of introducing, digesting and absorbing advanced technology abroad. It is reasonable in structure, safe to operate and easy to maintain, which is an ideal choice for beverage producers.
Working process:
Bottles are fed from in-feeding star wheel into the rinsing machine monoblock via star wheel. Bottle clamp installed on the rotary wheel of the rinser will grip bottle neck and make a 180° Turn along a guide track to face the bottle mouth downward. In designated section of the rinser, rinsing water will jet out from special nozzles to flush bottle inside wall. After rinsing and dripping, bottles gripped by the clamp will make another 180° Turn to insure bottle's neck facing up. Clean bottles are discharged out of the rinser by a star wheel to feed the filler. After entering the filler, bottles are retained by neck supporting carrier plates, which are actuated by bottle carrier mechanism to raise them by cam. The filling ways adopt isotonic filling.
Filling valves are opened by bottle presence signals. When the liquid level reaches to the return pipe, it will stop filling. After finishing filling, valves are closed by valve closing mechanism to further stop venting to complete the filling process. Bottle carrier mechanism is lowered by a cam to disengage filled bottles with filling valves. Then bottles are transferred into the capper by a neck handling star wheel. Anti-rotation blades on capping heads will seize the bottle's neck to prevent it from rotation and hold it in an upright position. The twist-on capping head will make revolving and rotating movement along with the machine to finish the complete capping process of cap picking, placing, twisting, and disengaging under the control of a cam. A discharge star wheel discharges finished bottles onto discharge conveyor belt to be conveyed out of the filling monoblock.
Main features:
1. Compact structured, good-looking, easy to operate and highly automated.
2. Air conveyor is directly linked with feed-in starwheels, making it easier to change bottles without screws and conveyor chains.
3. Bottles are transferred in the manner of clamping neck. Bottles can be changed through some replacement of steel clamps, which instead of adjusting the height of machine.
4. Rinser-clamp which special design is strong and endurable, no contact with bottle-mouth, to prevent pollution.
5. Highly effective spraying nozzles equipped on the rinser-clamp can rinse every side of inner bottle and save water.
6. Accessories which contact with material are all made of stainless steel, no dead angles and easy to clean up.
7. Bottling volume can be controlled by membrane adjusting valves to ensure accurate filling.
8. Valve on-off system is driven by hydraulic cylinder, which starts on bottle signals.
9. High-speed and highly accurate bottling valves ensure no loss of liquid at high speed.
10. Equipped with CIP clean-in-place pipeline.
11. Bottom splint which fixed in the feed-out starwheel goes down in the manner of screw. Bottles can be changed without adjustment of height of conveyor chain.
12. Capping heads are magnetic constant-torque equipped to ensure capping quality with no damage.
13. Highly effective cap sorting and feed in system is protective for feed in and cap absence.
14. Equipped with overload system to safeguard machine and operators.
15. Touch screen operated.
16. Main electronic components (touch screen, PLC and frequency inverter) are imported products.
Ring, elevator-cylinder and down-cam.
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