Low Cost Gantry Palletizer for Food and Beverage Industry

• Customization: Available
• Type: Multi Layer Palletizer
• Automatic Grade: Automatic
• Model NO.: XM-MD35
• Product Name: Packaging Machine Production Line
• Application: Beverage
• Function: Conveying Goods
• Material: 304 Stainless Steel
• Capacity: 36000cph
• Voltage: Customized
• Certification: CE/ISO9001
• Advantage: Easy Operation High Efficiency
• Core Components: Motor, PLC
• Workshop Height: 4500mm
• Transport Package: Wooden
• Specification: 7200*4000*3300mm
• Trademark: SUNSWELL
• Origin: China
• HS Code: 8422301090
• Production Capacity: 50PCS/Year

Product Description

Low-level gantry palletizer

Summary: The palletizer is used to stack the film packages that have been loaded into the container on the pallet in a certain
arrangement, and then automatically stack them. It can stack multiple layers, and then push them out to facilitate forklift
transportation to the warehouse for storage. This equipment adopts PLC+touch screen control to realize intelligent operation and
management, which is simple and easy to master. It can greatly reduce the number of workers and reduce labor intensity.

Form: Low-level gantry palletizing

Production capacity: more 35 packs/minute

Equipment composition
 Membrane package input and sorting device
 Lifting and stacking device
Pallet stacking and automatic supply device
Solid stack discharge device

Customer production varieties Membrane package size (customer-defined)

 Pallet size (customer-defined)

Process:
Membrane package input part
 Membrane package conveyor
 The membrane packages are forced to be turned or transported according to the set arrangement to achieve the purpose of sorting
and sequencing.
Sorting device
The supply conveyor belt pushes the sorted first row of cartons into the lifting device with a cylinder, and then pushes them
into the second and third rows in turn to form a sorting layer.

  Automatic palletizing device
When the cartons are arranged in a certain order to form a group (layer), the elevator carries the ordering layer up and moves
forward to the top of the palletizing device, and is placed steadily on the pallet (or the previous ordering layer) to form
automatic palletizing. The palletizing device relies on a variable frequency motor and chain to complete its ascent, descent, and
forward (backward) movement.

  Pallet part
  Pallet supply device

 The pallet warehouse can stack 10-12 empty pallets and supply pallets to the stacking device regularly according to program
requirements. It is powered by a separate motor.

  Pallet output device
 When a pallet reaches the number of stacking layers, a signal is sent to push the solid pallet out of the stacking section. The
solid pallet is sent to the designated location via the removal conveyor belt.

Material:
 Frame: SS41 (A3 steel spray painted)
 Shaft: S45C bearing steel
 Roller: Double-end bearing roller (galvanized)
 Hood: SS41 (A3 steel spray paint)
 Guide plate: SS41 (A3 steel spray paint)

Specification

Serial number	name	supplier	Country or region
1	touchscreen	Siemens	Germany
2	cylinder	AirTac	Taiwan
3	Solenoid valve	AirTac	Taiwan
4	PLC	Siemens	Germany
5	Frequency Converter	Danvers	Denmark
6	Relay	Schneider	France
7	Photoelectric switch	sick	Germany
8	Proximity switches	sick	Germany

Rocker arm online winding machine

Basic parameters

Machine weight: 1700 kg
Machine power 2.2 kw
Power supply voltage 380V/50Hz
Rocker speed: 18 rpm
Applicable film 18 to 25μ pre-stretching machine stretch film
Package size: 1100*1100, 1200*1200, 1200*1400, 1200*1700. Maximum height of goods : 1800mm
Conveying height above 350mm

Main performance

PLC programmable control, optional winding program, various parameters adjustable.
Photoelectric switch automatically senses cargo height.
Eye-catching flashing safety warning lights and emergency stop switch.
Pre-stretching automatic film feeding mechanism.
The cantilever starts and stops slowly and resets automatically.
The top and bottom winding numbers are controlled separately.
Automatic and manual switchable, almost no daily maintenance required.
The wires, electrical devices and other devices of the whole machine are all from well-known domestic and foreign manufacturers,
and only manufacturers that have passed the CE safety certification are qualified to supply our company, without any safety
hazards.
The whole machine adopts a multifunctional human-machine interface touch display system and PLC control. The large display screen
can display the operation status of the equipment in real time; the powerful fault detection system can display fault information
in real time and guide maintenance personnel on how to troubleshoot.

Rocker arm system:

The cantilever frequency conversion speed regulation is 18 revolutions/minute.
The cantilever automatically resets.
The cantilever automatically stops when it touches the safety button.
Cantilever quick loading and unloading method.
The cantilever is foldable for easy transportation.
Cantilever integral slewing bearing structure.

Membrane rack system:

The film frame has a dynamic pre-stretching mechanism, which can pre-stretch up to 200% or 250%, reducing film consumption.
The rising and falling speeds of the membrane rack are adjustable.
The film feeding speed is adjustable; controlled by a separate variable frequency AC motor.
The top and bottom winding numbers are controlled separately.
The film system has a follow-up mechanism, just pull it.
The membrane frame is made of carbon steel, which is light and stable.
Wear-resistant rubber rollers are used to ensure long service life.
Automatic film loading and cutting system, automatic film clamping, film cutting and film hot stamping in one go.
The film rack system is a new patented pre-stretched film rack, which saves consumables and reduces costs compared to ordinary
film racks;
The membrane rack has higher safety performance. The overall lifting of the membrane rack adopts a wheeled type, with 8 built-in
nylon rollers to guide the sliding, which increases safety. At the same time, the service life is more than 5 times longer than
that of ordinary nylon U-shaped card type;
The rising and falling ends of the membrane frame are equipped with double limit protection to prevent serious damage to the
machine body when program errors occur.

Film cutting system:

Adopt heating wire to cut the film.
After the film is cut, the tail of the film is fused by heat sealing, and the film tail is 30mm.
Before cutting the film, the film clamping mechanism pulls the wrapping film down about 200mm to make the hot stamping point
firmer and more beautiful.
Blowing device: When the packaging starts, the tail clamped by the film clamping mechanism will be released. At this time, the
blowing device will start to blow up the film tail, and use the wrapping film that is rotating to wrap the tail without leaving
any tail film.
If the stretch film breaks or there is no film during the packaging process, the machine will automatically stop and alarm.
The lifting mechanism adopts worm gear reduction motor and inverter control. The lifting frame is fixed on the inside of two
columns. The guide sliding device adopts linear guide rail, which is stable, self-lubricating and noiseless. The translation
mechanism adopts upper and lower tube guide, which is made of high-strength wear-resistant nylon roller skates, durable and easy
to install.
A conductive slip ring cover is added on the top of the rocker machine to prevent dust particles from entering, which greatly
improves the working environment of the conductive slip ring and extends the service life of the conductive slip ring.
Strengthened conductive slip ring shaft and tapered roller bearing components enhance the safety of the entire rocker machine. The
rocker arm column is made of the optimal 150*150*6T square tube, taking into account the deformation resistance and deadweight.

Quick installation:

The four-column legs are divided in the middle and fixed with hinges. When installing, just lift the top frame with a forklift and then lock it with a connecting plate. The rocker arm frame is foldable. To disassemble and assemble, just loosen the mounting nut and fold the rocker arm column to fix it.

Packaging Materials: 

Wrapping film:
Film width: 500mm
Film thickness: 20-30 μm
Film outer diameter: 220mm
Inner diameter of paper core: 76mm
Stretch ratio: 200%

Main components (standard configuration)
PLC (Siemens) (Germany)
Touch screen (Siemens) (Germany)
Main rotary frequency converter (Siemens) (Germany)
Mould frame lifting inverter (Siemens) (Germany)
Pre-tensioned inverter (Siemens) (Germany)
Limit switch SCHNEIDER (France)
Photoelectric switch (Pepperl+Fuchs) (Germany)
Proximity switch (Yangming) (China)
Film rack lifting motor (Deli) (China)
Main rotating motor (Zhongda) (China)
Membrane frame motor (Zhongda) (China)
Cylinder (SMC) (Japan)
Solenoid valve (SMC) (Japan)
Circuit breaker (Schneider) (France)
Contactor (Schneider) (France)
Master control element (Schneider) (France)

Online signal connection (standard configuration)
Requirements for control docking of both sides of the rocker wrapping machine: 
1. After the wrapping machine is ready (the wrapping machine is in place), the wrapping machine outputs a passive signal of the
wrapping machine ready to the conveying system. We reserve the wiring terminals for this signal for easy wiring. At this time, the
conveying system can convey the goods directly below the wrapping machine. 
2. After the goods are conveyed to the bottom of the machine, the conveying system gives a passive start wrapping machine signal.
After the wrapping machine receives this signal, it will immediately start the wrapping machine to start packaging. We will
reserve the wiring terminals for this signal for easy wiring. 
3. After the wrapping machine is finished, the wrapping machine will output a passive signal of winding completion to the
conveying system. We will reserve the wiring terminals for this signal for easy wiring. At this time, the conveying system can
convey the goods out. 
4. After the conveying system conveys the goods to the next conveyor, it gives the wrapping machine a passive signal of delivery
in place. After receiving this signal, the wrapping machine disconnects the wrapping completion signal and gives the wrapping
machine a ready signal again. This cycle repeats. We will reserve the wiring terminals for this signal for easy wiring.

Company Profile

FAQ

Q1: which city are you in? how can I get to your factory? Are you a trading company or factory?
A1: We are in Zhangjiagang city, two hours driving from Shanghai. We are factory. Manufacturing mainly beverage filling and packagingmachines. We offer turnkey solutions with more than 10 years experience.
 
Q2: Why is your prices higher than others?
A2: We offer high-end machines in our business. Welcome to our factory to have a visit. And you will see the difference
.
Q3: What is your delivery time?
A3: Normally 30-60 working days depends one machines, water machines are faster, carbonated drink machines are slower.
 
Q4: How to install my machines when it arrives? How much the cost?
A4: We will send our engineers to your factory to install the machines and train your staff how to operate the machines If needed. Or you can arrange engineers to study in our factory.
You are responsible for air tickets, accommodation and our engineer wage USD100/day/person.
 
Q5: How long time for installation?
A5: Subject to machines and the situation in your factory. If everything is ready, it will take about 10 days to 25 days.
 
Q6: How about the spare parts?
A6: We will send one year enough easy broken spare parts together with the machines for free, we suggest you buy more units to save international courier such as DHL, it is really costly.
 
Q7: What is your guarantee?
A7: We have one year guarantee and life-long technical support. Our service also including machine maintence.
 
Q8: What is your payment term?
A8: 30%T/T in advance as down payment, rest should be paid before shipping. L/C is supported also.