Automatic Beverage Fresh Fruit Juice Processing Plant Line Production Line

Product Description

UHT, Pasteurizer for Juice, Flavoured Milk, hot filling drinks Pasteurizer for Juice, Flavoured Milk, hot filling drinks feature:

Tubular UHT is controlled automatically, which considers exterior factors influence on sterilizing temperature, equipped with high-precision product/water temperature difference control and ensures equipment operation, technical index and material quality PLC control without complicated manual operation and surveillance. It also configures with CIP and SIP system for pre-/after production and can achieve rinsing and sterilizing requirements of equipments.

Model	CGF12125	CGF18186	CGF24248	CGF323210	CGF404012	CGF505012
washing, filling and capping heads	12-12-5	18-18-6	24-24-8	32-32-10	40-40-12	50-50-12
Production capacity (B/H)	2000-4000	5000-7000	8000-12000	12000-15000	16000-20000	20000-24000
Motor power(kw)	2.2kw	2.2kw	3kw	5.5kw	7.5kw	11kw
Weight (kg)	2500	3500	4500	6500	8500	9800

UHT, Pasteurizer for Juice, Flavoured Milk, hot filling drinks Pasteurizer for Juice, Flavoured Milk, hot filling drinks working process:

Automatic tubular UHT sterilizes product within a fully-closed system with instant heating and cooling processing, which has less influence on product flavor and nutrition, avoiding second product pollution. Product pumps from closed balance tank, processed by ultra-high temperature, and then cools down to filling temperature, feeding to filler. Heating of product sterilizing uses over-heated water as medium. Filling exit temperature adjustment adopts cooling water as medium with high temperature control precision. All programs can be preset according to technics and only needs index on touch screen, and then UHT can be operated according to set program.

Automatic tubular UHT is developed according to the technical requirement of juice filling line. It connects UHT and 3-in-1 monoblock directly.

UHT, Pasteurizer for Juice, Flavoured Milk, hot filling drinks Pasteurizer for Juice, Flavoured Milk, hot filling drinks Working Parameters:

Material entry temperature: Under 30° C.

Sterilizing temperature and keeping time: 137± 1° C, 5~30 seconds

Material out temperature: 25~90° C (according to the need)

Equiipment Information:

Sterilizing material: Flavour milk, tea, juice

Sterilizing capacity: 5tons/h

1. Rinser

- Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180° Along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.
- Rinsing machine adopts Sunswell original overturn and double-opened bottle clip. Bottle clip lock the bottleneck, the material of bottle clip is SUS304, which is hygienic and durable.
- Bottle clip equipped with efficient spray on nozzle. The extrusive droplet with 15° Angle ensures to wash all side of the bottle, and can save the water.

2.Filler

- The design of filling structure is reasonable and hygiene dead angle, the run of equipment is stable, it can control the material from the bottleneck, the control accuracy is within ± 2mm.
- The filling valve material is SUS304
- The filling system has liquid level automatic control.
- Filling valve lift is controlled by the valve elevator, after filling valve contact the bottleneck, it start to fill.
- Bottle is conveying by the wheel in the filling part.
- The juice or other hot beverage can be backflow by return tank to control filling temperature.

3.Capper

Screw capping machine is most precision part in the 3-1 machine, it has a big influence to the goods stability and defective rate. Our screw capping has following feature.
1) Sunswell import of advanced technology of screw capping, improve the stability and reliability of the screw capping machine. The magnetic torque is used for screw capping. The power of screw capping can be adjusted without steps. The power of the screw capping can also be fixed, and the caps will not be damaged, the capping is reliable.
2) In the screw capping part. It installed photoelectrical control, when it has no cap, or the cap is bad, the machine will stop automatically

Main Configuration:

1.The machine is made by aluminum alloy, carbon steel, stainless steel and alloy steel.
2.Bearings adopt domestic high quality bearings, imported bearings from Japan and Germany. The self-lubrication oil-free bearing adopts IGUS product.
3.High pressure air valves adopt product of NORGREN, EUGEN SEITZ, and SMC, etc.
4.High pressure exhaust mufflers adopt product of American and German companies.
5.Pneumatic parts adopts product of FESTO, SMC, NORGREN, etc.
6.Touch screen system adopt product of Schneider, SIEMENS, etc.
7.PLC adopts product of MITSUBISHI, SIEMENS, SCHNEIDER, etc.
8.Photoelectric sensor adopt product of TURCK, OMRON, BANNER, etc.
9.Contactor adopts product of SIEMENS, Schneider, etc.
10.Connecting terminals adopt product of PHOENIX, ABB, etc.

Company Profile

About Sunswell:

Set up in 2008, Sunswell leads the market in the field of liquid bottling, blow molding, labeling, packaging machinery and process technology for water, tea, juice, carbonated drinks, energy drinks, liquid, beer, edible oil, dairy and daily care products, etc.

We can customize liquid food production lines according to customers' demand. Every customer is the result of our proven experience and innovation. We continually focus on providing customers with advanced technology, engineering and facility that are designed with one motto in mind: ensure you to reach business goals with most optimized planning.

Why choose us?

(1)A to Z turnkey plant provider
(2)Fully automatic or economic solution optional
(3)10+ years of global market experience
(4)Serve customers over 50 countries and regions worldwide

FAQ:

Q1: which city are you in? how can I get to your factory? Are you a trading company or factory?
A1: We are in Zhangjiagang city, two hours driving from Shanghai. We are factory. Manufacturing mainly beverage filling and packagingmachines. We offer turnkey solutions with more than 10 years experience.

Q2: Why is your prices higher than others?
A2: We offer high-end machines in our business. Welcome to our factory to have a visit. And you will see the difference.

Q3: What is your delivery time?
A3: Normally 30-60 working days depends one machines, water machines are faster, carbonated drink machines are slower.

Q4: How to install my machines when it arrives? How much the cost?
A4: We will send our engineers to your factory to install the machines and train your staff how to operate the machines If needed. Or you can arrange engineers to study in our factory. You are responsible for air tickets, accommodation and our engineer wage USD100/day/person.

Q5: How long time for installation?
A5: Subject to machines and the situation in your factory. If everything is ready, it will take about 10 days to 25 days.

Q6: How about the spare parts?
A6: We will send one year enough easy broken spare parts together with the machines for free, we suggest you buy more units to save international courier such as DHL, it is really costly.

Q7: What is your guarantee?
A7: We have one year guarantee and life-long technical support. Our service also including machine maintence.

Q8: What is your payment term?
A8: 30%T/T in advance as down payment, rest should be paid before shipping. L/C is supported also.

 Any more questions, please feel free to contact us!