Sunswell Automatic Carbonated Soft Drink Beer Juice Cola Aluminum Can Filling Line Packing Machinery

Product Description

 

Product Description

1. General Description

It is suitable for filling and capping aluminum canned beverage, such as water, beer, CSD, etc. It is equipped the advanced device, electrical equipment, and pneumatic control technology. It has the characteristics of filling reposefully, high speed, liquid level control, capping reliably, frequency conversion timing, less material loss. It can be equipped long-distance control system. It is the preferred equipment for the medium beer and beverage plant.


Product list

Model	Filling head	Seaming head	Capacity (cans/hr) (based on 330ml)	Power (KW)	Dimension (mm)	Weight (KG)
YDGF 12-1	12	1	1500	1.8	2100 × 1380 × 2000	2200
YDGF 18-6	18	6	6000	2	2200 × 1380 × 2000	2500
YDGF 18-4	18	4	9000	2.2	2320 × 1380 × 2000	2500
YDGF 20-4	20	4	12000	2.5	2720 × 1680 × 2000	2800
YDGF 30-6	30	6	18000	8.26	4265 × 2700 × 2450	5000
YDGF 40-8	40	8	24000	10.05	4760 × 2080 × 2300	6500

2. Working Procedure

The cans are divided into cans by the feed screw through the conveyor chain, divided into suitable spacings, and then transferred by the transition dial wheel to the filling and sealing machine of the filling machine. The cans that enter the filling machine are held upright by the canister guide guarding the can body. Filing adopts non-contact flow meter filling method. The cans coming out from the filling machine are in fed in a free order at the beiginning and through a period of chain acceleration to make the tank reach the correct pitch feed tank side belts, when each can through the can to detect the proximity switch, the proximity switch is actuated. At this time, the cylinder makes the lid cutter on the lid retract, a can lid is removed from the lid stack, and is carried by the lid transfer turret under the capping head, before the cap can reach the capping device together with the cap, the cap can be accurately positioned through the cap transfer and the sealing star wheel swivel, and then when the cap arrives, the cap supporting platform accurately lifts the can to the caps's position.

At this moment, the lid is pushed by the lid to press the lid onto the top of the tank. When the can is clamped between the tray can holder and the capping head, the lids start to rotate together, and the capping operation begins. Two flanging rollers complete the crimping.

The lid rod pushes the can away from the capping head, and at the same time, the tank star wheel pushes the sealed cans out of the can sealer and puts the cans onto the conveyor belt of the can table.

3. Features

1. Wholly sealed window structure which is beautiful, concise, easy and highly operated;
2. Cycling tank design with precision polishing inside;
3. High precision and large flow rate filling valves to meet productive requirement;
4. Specially designed roller structure which is easy to be adjusted, locked and ensure sealing function;
5. Friendly and convenient operating panel with high expansibility;
6. The filling valve adopts high precision mechanism valve, fast speed filling, high precision liquid level;
7. The filling vat adopts SUS304 material designed selaing vat, to achieve consitant pressure filling;
8. The flow rate of the filling valve >125ml/s;
9. Main transmission adopts toothed belt and gearbox open-type transmission assemblies, high efficiency, low noise;
10. The main drive adopts step-less speed change for frequency conversion, the whole machine adopts PLC control; the capping machine and filling machine adopts coupling joint, to ensure synchronization of two machines;
11. With filling with can, no filling without can;
12. The filling manner is constant pressure filling, with fast filling speed and stable action;
13. Seaming trolley adopts high hardness alloy steel quench (HRC>62), capping curve adopts projection grinder precision machining, to ensure the quality of capping;
14. With capping with can , no capping without can control system, to ensure the normal running of the machine;
15. With CIP automatic rinsing function;
16. With centralized lubrication system.

4. Details

Can infeed

Cans divide into fixed intervals through screw to can infeed dial wheel, then enter into filling machine. After filling, cans are tranported to the capping machine through the tank device. By two curling, capping is completed. Cans are sent into the can outfeed dial wheel and tranmitted to can outfeed belt, then sent to the next process (or equipment).

Filler
Filling machine components mainly consist of filling cylinder, turntable, filling valve, lifting devices, upper and lower distributor, star wheel device, screw transmission device and main liquid pipe, etc.
Filling valve mainly consists of valve seat, spool, valve sleeve, middle sleeve, spring and air pipe, etc. The interior streamlined design ensures that there is no sanitary comer, built-in mechanical, stable and reliable performance, low maintenance costs.

Seamer
Can sealing machine mainly consists of the upper part of the machine, the lower part of the machine, under the cover device, motor drive, hydraulic system and other components.
This model type of sealing machine with a filling machine drive, the cans coming out from the can outfeed dial wheel of the filling machine are infed in a free order at the beginning and through a period of chain acceleration to make the tank reach the correct pitch feed tank side belts, in order to prevent the overflow of the liquid in the tank, the tank must have a certain range of adjustment for the delivery of the dial on the side belt of the tank. When each can passes through the conister to detect the proximity switch, the proximity switch is actuated. At this time, the cylinder (makes the lid cutter on the lid cutter in the lid retract, a can lid is removed from the lid stack, and is carried by the lid transfer turret under the capping head, before the cap can reach the capping device together with the cap, the cap can be accurately positioned through the cap transfer and the sealing star wheel swivel, and then when the cap arrives, the cap supporting platform accurately lifts the can to the cap's position.
At this moment, the lid is pushed by the lid to press the lid onto the top of the tank. When the can is clamped between the tray can holder and the capping head, the lids start to rotate together, and the capping operation begins. Two flanging rollers complete the crimping.
The lid rod pushes the can away from the capping head, and at the same time, the tank star wheel pushes the sealed cans out of the can sealer and puts the cans onto the conveyor belt of the can table.
Hydraulic system of can sealing machine
Hydraulic system of can sealing machine mainly realize the lifting of the rack of can sealing machine. The hydraulic includes manual hydraulic pump, reversing valve and two working oil cylinders.
Manual hydraulic pump is the power source, when operating, the manual force acts on the pressure rod to drive the plunger to reciprocate, and generates the pressure of the oil. The pressure oil enters two working oil cylinder at the same time through the reversing valve. When asked the rack to lift, the piston of cylinder move upward, the rack also slowly rises to reach the required height, if the direction of the reversing valve is changed, the rack will fall automatically.

Can outfeed
Nylon wheel and conveyor belt cooperate output cans. Conveyor motor uses frequency control of motor speed, which keeps pace with the 2-1 machine.

Rack part
Rack is welded by high quality carbon steel, antirust processing and spray surface. The surface is covered by the SUS304.

Electronic control system part
The electronic components like PLC and transducer are from Mitsubishi, Ormon, etc. The pneumatic devices are also from international famous brand.

Machine atructure
Rack
Rotary filler
Rotary seamer
Aluminum infeed and outfeed system
Control

5. Main Configuration

PLC: Mitsubishi
Main motor: ABB
Pneumatic component: Airtac
Touch screen: Proface
Inverter: Mitsubishi
Breaker: Siemens
Contactor: Siemens
Proximity switch: Sick
Photoelectric switch: Sick
Lubrication bearing: Igus

About Sunswell

FAQ

 

Q1: which city are you in? how can I get to your factory? Are you a trading company or factory?
A1: We are in Zhangjiagang city, two hours driving from Shanghai. We are factory. Manufacturing mainly beverage filling and packagingmachines. We offer turnkey solutions with more than 10 years experience.

Q2: Why is your prices higher than others?
A2: We offer high-end machines in our business. Welcome to our factory to have a visit. And you will see the difference.

Q3: What is your delivery time?
A3: Normally 30-60 working days depends one machines, water machines are faster, carbonated drink machines are slower.

Q4: How to install my machines when it arrives? How much the cost?
A4: We will send our engineers to your factory to install the machines and train your staff how to operate the machines If
needed.Or you can arrange engineers to study in our factory. You are responsible for air tickets, accommodation and our engineer wage USD100/day/person.

Q5: How long time for installation?
A5: Subject to machines and the situation in your factory. If everything is ready, it will take about 10 days to 25 days.

Q6: How about the spare parts?
A6: We will send one year enough easy broken spare parts together with the machines for free, we suggest you buy more units tosave international courier such as DHL, it is really costly.

Q7: What is your guarantee?
A7: We have one year guarantee and life-long technical support. Our service also including machine maintence.

Q8: What is your payment term?
A8: 30%T/T in advance as down payment, rest should be paid before shipping. L/C is supported also.