400bph Automatic 5 Gallon Mineral Water Production Line

• After-sales Service: One Year After Installation
• Warranty: One Year After Installation
• Type: Piston Filling Machine
• Automatic Grade: Fully Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Model NO.: XGF
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Plunger
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Linear
• Packaging: Barrel
• Packaging Material: Plastic
• Transport Package: Export Standard Wooden Case with Film Around
• Specification: SW-XXX
• Trademark: SUNSWELL
• Origin: China
• Production Capacity: Max 2000 Bottles Per Hour

Product Description

Descriptions and Specifications of Equipments
1 Automatic De-capper
General description
BG series automatic de-capper is corollary equipment of 5 gallon barrel line. It is used to pull caps for reusable barrel before rinsing, and avoid pulling caps manually which may cause secondary pollution and increase efficiency. Machine is made of stainless steel which anti-corrosion and easy cleanable. Adopt well-known brands like SIEMENS, OMRON as main electronic components and AIRTAC as the pneumatic components. It is well designed with reasonable structure and high efficiency, operating stably with highly automation.

Main configuration and parameters

1. Material: frame-38*38*2mm S/S square pipe, plate-2mm thickness S/S
2. Pneumatic components: AirTAC
3. Photelectric switch: Autonics
4. De-capping head:1
5. Bottle specification:φ276×490
6. Capacity:600BPH
7. Air source:pressure 0.6~0.8Mpa,consumption 800L/min.
8. Structure: by clinder
9. Dimension:500×500×600mm

2 Automatic external brusher
General description
Automatic external brusher is corollary equipment of 5 gallon barrel line which produces mineral water and pure water. Bottom and outside surface will be cleaned completely. Machine is made of stainless steel which anti-corrosion and easy cleanable. Adopt bottle-jamming inspection device to decrease damage rate. It is well designed with reasonable structure and high efficiency, operating stably with highly automation.

Main configuration and parameters

1. Travel switch: OMRON
2. Water pump: CNP
3. Material: Frame-38*38*2mm S/S square pipe, plate: S/S 2mm thickness
4. Bearing has good waterproof structure.
5. Capacity: Up to 600BPH
6. Power: 2.59KW, Heating power: 3KW
7. Cleaning agent heating temperature:60ºC
8. Dimension:1600×1100×1300

3 Automatic Bottle Loading System
Main configuration and parameters

1. Main material: Frame-38*38*2mm S/S, plate-S/S 2mm thickness
2. Photoelectric switch: Autonics
3. Pneumatic components: AirTAC
4. Dimension: 1600*1200*1500mm
5. Power: 0.37KW
6. Air consume: 150L/min.

4 Rinsing/filling/capping Monobloc

General description
TXG600 is the core equipment specially for 5 gallon filling line, which is the ideal equipment for producing mineral water, pure water and still water. It is made of quality stainless steel, anti-corrosion and easy to clean.
Main parameter

• Model:TXG-600
• Filling heads:4
• Dimension:Rinser  5000*2300*2200mm
• Filling volume: 5 gallon
• Bottle specification:φ276×490mm
• Capacity: 600BPH
• Power consumption: heating-9KW, rinsing-4KW, main motor-2KW, capping-0.57KW
• Washing procedure: total 12 steps: No.1: Empty bottles;; No.2-3: alkali water washing; No.4-5: recycled water washing; No.6-8: disinfectant washing; No.9: dripping, No. 10-11: product water washing; No.12: dripping. Rinsing heads are hoisting type.
• Cycle disinfectant, recycled on side, convenient for sampling and inspection. Each tank has low level alarming device. Chain moving for cleaning. Double-layer board avoids water mixing. Rotary spray core. High speed filling valves have sensitive water level detection to avoid bottle outfeed without full filling. Adopt chain type pressing caps.
• Air source:pressure 0.5~0.6Mp,consumption 800L/M
• Structure: transmission controlled by PLC.

Configuration

• Frame-75*45*82.5mm S/S square pipe, plate-S/S 3mm thickness. Pipes-S/S 304
• PLC: MITSUBISHI
• Pump: CNP
• Pneumatic components: AirTAC
• Equip automatic cap sorting and loading system
• Equipment automatic malfunction protection device

Cap loader
General Descriptions
Cap elevator is the auxiliary machine for barrel line whose function is to transfer caps from hopper to cap unscrambler. It has cap miss inspection device to ensure stable transfer and reduce damage to caps.
   Avoid secondary pollution by stainless steel structure and organic glass blanking plate.
   The angle of frame supports are adjustable for different situation.
Main configuration and parameters

Belt	Food grade rubber
Plate	2mm thickness S/S
Shaft	S/S 304
Main Motor Power	0.37KW
Dimension	200*200* 3000mm

Heat Shrinker and Steam Generator
Heat shrinker is composed of water container and electrical heating. Electrical heating produces hot steam. Barrels with full water after light inspecting are sleeved with plastic labels, then they enter steam paths to make plastic labels molding.
Features

1. Material of machine body and pipeline: 304 Stainless Steel.
2. With two thermal inside
3. Automatic water level control

Technical Parameters

1. Tunnel Size: 320×320×1000mm
2. Steam generator dimension: 500*500*1000mm
3. Power: 3KW