Product Description
1, Working procedure
Bottles are sent into rinser by the bottle star wheel through variable pitch screw, nylon bottle clipper clamps bottlenecks along a rail to turn 180 ° to make bottle mouth down. In the specific area of rinser, bottle inner wall of is washed by water from nozzle. After being washed and dried, bottle is held by clipper and goes down along the rail to overturn 180 ° again. Rinsed and drained bottle is transfered to the filling machine through the star wheel and will be kept by the bell-shaped cover, made to go up and sealed with filling valve by the bottle propping cylinder. During up-going process, whether there is bottle will be automatically detected, and then the valve opens to start filling process if with bottles after equal pressure is made. When the liquid level reaches back-pipe height, it will automatically stop filling. The filling valve will shut off after filling, and then exhaust to finish the entire filling process, propping cylinder under the action of the cam going down to make full bottle leave the filling valve, the bottle then goes to capping machine through the star wheel transition. Capping heads rotate and keep moving. Capping heads go down with the cam, making the bottle pressing cap tightly, and then capping finishes before bottle is transferred by the star wheel to bottle-out conveyor until the next process.
2, The technical characteristics
1) Compact structure, beautiful appearance, easy operation, high degree of automation.
2) Material-contact parts made of food-grade stainless steel, no process dead corners, easy to clean.
3) Valve opening mechanism driven by the cylinder, timely valve opening according to bottle signal, accurate and reliable movement.
4) High-speed high flow, high precision filling valve, fast filling, accurate liquid level.
5) Equipped with complete CIP loop and control procedures for equipment cleaning at site.
6) Capping head adopts standard capping heads of rolling aluminum caps to ensure capping quality and no damage to the cap.
7) 2 anti-theft ring rollers and two threaded rollers to ensure optimum sealing efficiency
8) Cap-lacking protection device at capping head, roller arm is not engaged if there is a lack of cap.
9) Touch-screen operation, which can achieve human-computer dialogue, and strong expansion.
10) The main electrical components are imported brand-name products.
3, The technical parameters
| Model |
BDXGFL24-24-6 type |
| Number of working stations |
rinsing24,filling 24,capping 6 |
| Rated Capacity |
6000 bottles / hour (500ml / bottle) |
| Filling method |
Isobaric filling |
| Filling temperature |
0-4ºC |
| Adaptable bottle |
Screw glass bottle |
| Diameter φ50-φ85, bottle height 150-290 |
| Air pressure |
0.7Mpa |
| Air Consumption |
1M3/min |
| Rinsing water pressure |
0.2-0.25Mpa |
| Water consumption for rinsing |
2 tons / hour |
| Main motor power |
3Kw |
| Main motor physical dimension |
3670 × 2300 × 3000 (L × W × H) |
Equipment Weight
|
5500Kg |
4, The configuration
1) Main motor: OMT
2) Cap sorter motor: OMT
3) Pneumatic components: FESTO, AIRTAG
4) Seals: Imported
5) PLC, converter: Mitsubishi
6) Touch screen: Proface
About Sunswell
Sunswell Machinery leads the market in the field of machinery with advanced technologies in terms of our beverage packaging.
We provide a wide range of beverage packaging products. Our machinery has the most comprehensive scope.
We enjoy worldwide praise with 10 years of global marketing experience. We have a large number of customers worldwide
and we have various end products.
Our product range covers all types of machinery for the packaging of liquid, including water, tea, juice,carbonated soft drink, energy drink, alcoholic drink, beer, edible oil, dairy products, etc. We provide good quality and technology from raw material to bottled liquid. We are a good supplier, well known for developing innovative high-end products and new technologies.
Our company offers a complete portfolio of support and consulting services, from project engineering to customized solutions
nd after-sales derives. We also provide production optimization, training and advisory services, even end product development.
We are looking forward to establishing relationships with you in the near future.
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