Product Description
Sunswell big bottle water weight filling line
General IntroductionThe operational process of filling machine is as below: bottles separated by bottle - in screw are transferred to the rinsing machine through star wheel when bottles enter the 3 in 1 filling machine. Bottle gripper is installed on the rotary disk of rinsing machine, which catches and pivots the bottle 180°along with the rail, and it makes the bottle mouth downwards. In designated area, specialized nozzle will spray the inner space of the bottle, whilst, rinsing the outer wall of the bottle. After washing and draining, bottle will be pivoted 180° along with the rail, with the bottle mouth upwards. Bottles washed will be transferred to filling units by star wheel. Bottles are held by the bottle - neck supporting board and ascended and descended in the function of the elevator mechanism of the cam. The gravity filling principle is adopted that the filling level is reached when the liquid reaches the vent tube. The filled bottle will descend and leave the filling unit, and be conveyed to the capping unit by transition star - wheel. Bottles under the capper are fixed by anti - rotation knife (bottle neck) so as to ensure the bottle is up - right and prevent bottle rotation. Capper in the capping machine keeps revolution while rotation at the same time, movements of cap seizing, cap covering, cap screwing and cap releasing are all done in the function of cam mechanism. Finished product will be transferred to bottle - out conveyor from the capping unit, and conveyed out of the 3 in 1 filling machine.
The machine looks elegant and graceful with console mode windows.Main Characteristics
Bottle -infeed Construction
Synergistic construction of bottle - infeed screw and bottle - infeed star wheel.Bottle blocking protection device is equipped.
Rinsing Machine
Rotary disc is made of stainless steel ANSI304.Rubber clip of the gripper locks the bottle neck, makes the bottle stable and reliable.Momentum of rinsing machine is provided by inner transmission system transmitted by gear.
Transition Star Wheel
Star wheel is made of superior nylon material.Bottle blocking device is equipped.
Filling Machine
Rotating panel is made of SS ANSI304.Planar toothed bearings ensure the stability and reliability of the machine.Gravity filling principle.Filling valve is made of SS 316L.High precision, high speed filling valve, tolerance ≤±2mm.Round tank is used with CIP (SIP) circulating channel, liquid level in the tank is controlled by floating ball.The latest bottle lifting mechanism (double guide rail) is convenient for installation and uninstallation and averts the leaking problem in the old products that the lifting parts will go across the table.Momentum of the filling machine is acquired from inner transmission system through gear.
Capping Machine
Magnetic constant torque capper, the running of capper is steady which can ensure the effect of capping, and defective rate is less than 0.2%.Reverse cap stopping and rejecting device is installed on cap falling track. At the same time photoelectric switch is equipped, the machine will be shut down once no cap is detected in the track. Bottle detector is equipped before the capping machine, which will transfer the signal to control cap lock cylinder in the connection of cap falling track and cap separating board. Therefore, no bottle no cap can be realized, with less cap loss.High efficiency centrifugal cap unscramble, which can ensure less cap abrasion.Cap detecting device is equipped in cap unscramble to control the start-up of cap elevator.
Bottle - out Star Wheel
Synergistic movements of nylon star wheel and conveyor to transfer the bottle.Bottle blocking protection device is equipped.
Bottle - out conveyor
Frequency inter is adopted in transmission motor which can make the synchronization with the 3 in 1 filling machine and prevent the bottle falling.
Machine Frame
The frame of the machine is made of superior mild steel, with rustproof coating treatment on the surface of the machine. Stainless steel (ANSI304) is covered on the frame.Stainless steel table with anti - pull technology is exclusively used, together with "O" type sealing ring. Leaking of bearing pedestal and supporting shaft can be minimized with this construction.The transmission system is right under the machine frame, drove by a main motor and transmitted by gear.Transmission gear arrangement is crossed with steel gear and nylon gear.Overloading protection device is equipped on the output shaft of the main motor.
Control System
The whole process from bottle - infeed to bottle - out of the 2 in 1 filling machine is controlled by PLC system.The operation can be done on the touch screen, capacity, count, incident type and spot can all be displayed on the screen. Incidence time and type etc. can be recorded automatically.Main electric parts are procured from world famous brand so as to ensure the excellent performance of the machine. All parts of pneumatic system are procured from FESTO (Germany)
Main Configuration
Material of filling valve: Stainless steel 316LMaterial of rotary tray and machine platform of rinser and filler: Stainless steel 304Machine base is made of quality carton steel.Main motor: ABBFrequency inverter: MITSUBISHITouch screen: Pro-face/MITSUBISHIPLC: MITSUBISHIPneumatic components: FESTOPhotocell switch: SICKProximity switch: SICK
Technical paramterNumber of working stations: rinser 12, filler 12, capper 4Rated capacity: 2,000BPH (10L)Air supply pressure: 0.7MPaAir consumption: 1m3/minRinsing water pressure: 0.2-0.25 MPaConsumption of rinsing water: 3 tons/hrWay of filling: gravity fillingMain motor power: 4 KWDimension: 4864mm×3595mm×2750mm (L×W×H)Machine weight: 8200Kg
George Ge
Sales Director
Sunswell Machinery Co.
Mobile: +86 139 6227 3948
Website: sunswell.en.made-in-china.com
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Sunswell big bottle water weight filling line
About Sunswell
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