Product Description
1. Working procedure
Empty bottle is sent by bottle-in conveyor to the filling machine through variable pitch screw and bottle-in feeding star wheel of the workbench, and positioned at bottle support on the elevation cylinder of the filling machine. Bottle support lifts the bottle, making it sealed with filling valve. In the lifting process, bottle vacuum device is trigered. If necessary, bottle is conducted with first and/or second vacuum operation. Bottle signal started, control cylinder begins gas injection and turning knob for isobaric environment establishment and filling of beer, and fragments are automatically flushed when there are explosive bottles; after a certain time of filling, filling automatically stops and then valve closes for exhaust. If there is no bottle, the corresponding valve is kept closed. After filling, bottle tray is down, filled bottle is carried to the capping machine for capping through star wheel of the work bench. Plunger gland under the action of the cam performs cap taking, cap pressing spring unloading and lifting, and the capped bottle is transferred to the conveyor belt by star wheel.
2. The technical characteristics
1) High precision mechanical filling valve, with no-bottle no vacuum agency.
2) External mechanical valve structure, valve body without spring; two vacuum capabilities with high-pressure shock bubble device.
3) Drive with open gear drive and gearbox combination. Frequency conversion stepless, wide speed range.
4) The machine drive with automatic grease lubrication system, oil lubrication according to needed time and quantity. High transmission efficiency, low noise, long service life.
5) In the gassing or filling, automatic flushing device for burst bottles caused by quality problems of the bottle, broken bottles with.
6) On the guide rod for double guide, there are pre-cover features. Bottle-in and -out stable and reliable.
7) Beer tank, cap-pressing heads and contro ring are equipped with electric lift, designed to fit different bottle heights.
8) Material liquid level of the filling cylinder controled by the electric probe, t stable ank level, reliable filling.
9) During normal operation, the machine is automatically controlled, which can go at full spped or low speed according to the set speed, bottle stopping, no bottle no opening valves and no caps, automatic washing explosive bottles, Filling speed display, accumulating filled bottles number, automatic starting and stopping of cap, security protection and all the coordinated ca interlocks n be controlled by PLC computer.
10) Key parts of the machine components made of imported electricity and gas products.
11) The machine is also suitable for carbonated beverage and water filling with simple changes.
3. The technical parameters
| Model |
BPGY126/24-00 type |
| Number of working stations |
filling 126,capping 24 |
| Filling valve distance |
94.25mm |
| Installed capacity |
35.27Kw (including vacuum pump) |
| Nominal capacity |
40,000 bottles / hour (640ml / bottle) |
| Adaptable bottle |
φ60-φ80.5 Diameter φ60-φ80.5 |
| 160-295 Bottle height 160-295 |
| Air pressure |
0.3Mpa |
| CO2 consumption (0.6MPa ) |
190g/hl (first vacuum) |
| 380g/hl (second vacuum) |
| Compressed air consumption |
6Nm3/h |
| Water Consumption |
Vacuum pump 0.8m3 / h |
| 0.3m3/h for rinsing broken bottles |
| Main motor power |
11Kw (VVVF) |
| Main motor physical dimension |
5700 × 5100 × 3400 (L × W × H) |
Equipment Weight
|
20000Kg |
4. The configuration
1) Main motor: ABB
2) Main speed reducer: SEW
3) Lifting, cap sorter reducer: OMT
4) Sealing parts: imported
5) Self-lubricating bearings igus
6) PLC, Mitsubishi inverter
7) Touch screen Proface
About Sunswell
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