Customization: | Available |
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Type: | Volumetric Filling Machine |
Automatic Grade: | Automatic |
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Blower, filler and capper combined to one block, improves sanitary conditions, reduce cross contamination, increase running effieciency, and reduce energy consumption.
Sunswell is one of the leading Chinese able to manufacture high technology blowing-filling-capping machine in beverage business used in drinking water, juice, carbonated drinks area.
This combiblock consists of blowing unit, filling unit, and capping unit. With the synthetic application of electricity, mechanics, and pneumatics, and synchro controlled by servo system, Combi is applicable for the integrated control of several equipment and the whole production process.
Working process:
1. Preform feed-in and unscrambling
It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper. The whole process of preform unscrambling is fully automatic and has high efficiency without preform scratches.
2. Heater
It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper. The whole process of preform unscrambling is fully automatic and has high efficiency without preform scratches.
3. Blowing unit
Special manipulator delivers heated preforms to moulds along certain cam curve. After stretch pre-blow, the preform will be blown to bottles by connecting high pressure compressed air. Special manipulator sends the finished bottle out along certain cam curve.
4. Filling unit
The blow-made bottles are transported to filler via starwheel. After entering filler, the bottle is held by gripper of lifting cylinder and realizes up and down under effect of cam.
The filler adopts gravity filling way. Bottle mouth rises to open filling valves and start filling. While product rises and plugs up air return hole, the filling will be finished. After filling, bottle mouth moves down and leaves the filling valve.
5. Capping unit
Bottles enter capper via transition starwheel. The anti-rotation knife of capper blocks bottle neck to keep bottle vertical and prevent rotation. Capping heads keep revolution and do rotation. Under effect of cam, the action of gripping cap, sleeve cap, screwing cap and discharging cap to finish the whole capping course. The finished bottles are conveyed via bottle-out starwheel onto bottle-out conveyor, and then are sent out of the combiblock. The whole machine adopts console sealing windows, beautiful and decent.
Advantages:
It doesn't need empty bottle conveyor and rinsing part of the traditional filling machine, which saves a lot of room for the production plant, reduces water consumption from rinsing and energy consumption from fans used on empty bottle conveyor. It cuts a majority part of transit and guarantees the overall hygiene standard of the entire machine, which better helps end users increasing the overall production efficiency, lowering investment costs, saving energy consumption and maintenance costs.
NO. | Model | Capacity | Remark |
1 | 8-24-8 | 12000bph | 500ml |
2 | 12-32-10 | 18000bph | 500ml |
3 | 16-40-15 | 24000bph | 500ml |
4 | 20-60-18 | 36000bph | 500ml |
Set up in 2008, Sunswell leads the market in the field of liquid bottling, blow molding, labeling, packaging machinery and process technology for water, tea, juice, carbonated drinks, energy drinks, liquid, beer, edible oil, dairy and daily care products, etc.
We can customize liquid food production lines according to customers' demand. Every customer is the result of our proven experience and innovation. We continually focus on providing customers with advanced technology, engineering and facility that are designed with one motto in mind: ensure you to reach business goals with most optimized planning.
Salesperson: | Howie Sun |
Mobile: | 0086 139 2196 4455 |
Tel: | 0086 512 5850 1665 |
Website: | sunswell.en.made-in-china.com |
Company: | Sunswell Machinery Co., Ltd. |
Address | No. 1, Dongli Road, Donglai, Zhangjiagang 215600, Jiangsu, China |