Product Description
Automatic 3-in-1 Rinsing Filling Capping Monoblock Equipment for Bottled Water Production
Product Description:
Automatic 3-in-1 Rinsing Filling Capping Monoblock Equipment for Bottled Water Production
Automatic high quality mineral/pure water making machine/plant, it can be applied to the production of mineral water, purified water, flavor water and low alcoholic drinks, etc. The water filler machine can be used for different water filling line.
The whole machine is mainly composed of rinser, filler and capper.
Main Features
Automatic high quality mineral/pure water making machine/plant--Rinser
The rotary wheel is a fully SUS304 stainless steel welded structure.
The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of SUS304 stainless steel, this bottle clamp is hygienic and durable.
The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.
The rinser is driven by driving system positioned inside machine frame via gear transmission.
Transfer Starwheel
Made of stainless steel of superior quality.
Equipped with bottle jam protection device.
Automatic high quality mineral/pure water making machine/plant--Filler
Rotary wheel fully made of stainless steel SUS 304.
Gravity filling method.
Filling valves are made of SUS316L.
Filling valves are reasonably structured with accurate filling.
Filling flow can reach 200ml per second.
Bottles go up and down in the function of cam through elevator, to process filling with contact to bottle-mouth.
Level of cylinder is controlled with float-ball.
Filler is driven through gears inside the machine frame.
Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck
Automatic high quality mineral/pure water making machine/plant--Capper
Capper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock. Our capper features as follows:
Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.
Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.
The capper is equipped with inlet bottle detection switch.
Centrifugal way of cap arranging is adopted to reduce damage of caps.
A cap inspecting system is applied to control on-off of elevator.
Automatic high quality mineral/pure water making machine/plant--Machine Frame
The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet (ANSI304).
Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.
The gear transmission system is an interleaved arrangement of steel gears and nylon gears.
The output shaft of the main motor is equipped overload protection to secure machine safety.
Electrical Control
The electrical cabinet is made of coated carbon steel. From bottle infeed to bottle discharge, a PLC controls the fully automatic operation of the 3-in-1 Unit.
A complete water production line equipment includes:
- Water treatment
- Blow molding machine
- Unscrambler
- Air conveyor
- Rinsing-filling-capping 3-in-1 monoblock
- Sleeve / OPP labeler
- Air dryer, visual inspection, ink jet printer
- Shrink wrapper / wrap-round case packer
- Palletizer
- etc.
Technical Parameters: |
Number of Filling Valves |
12,16,24, 32, 40, 50, 60, 72, |
Filling Speed: |
5,000-36,000BPH (500ml) |
Type of Bottles |
PET Bottles of various shapes |
Bottle Height |
150-320(mm) |
Bottle Diameter |
φ50-110(mm) |
Filling Temperature |
ambient temperature |
Filling Principle |
Gravity Filling |
Filling Product |
mineral water, purified water, drinking water, flavor water and low alcoholic drinks. |
About Sunswell
Packaging & Shipping:
FAQ:
Q1: which city are you in? how can I get to your factory? Are you a trading company or factory?
A1: We are in Zhangjiagang city, two hours driving from Shanghai. We are factory. Manufacturing mainly beverage filling and packagingmachines. We offer turnkey solutions with more than 10 years experience.
Q2: Why is your prices higher than others?
A2: We offer high-end machines in our business. Welcome to our factory to have a visit. And you will see the difference.
Q3: What is your delivery time?
A3: Normally 30-60 working days depends one machines, water machines are faster, carbonated drink machines are slower.
Q4: How to install my machines when it arrives? How much the cost?
A4: We will send our engineers to your factory to install the machines and train your staff how to operate the machines If needed. Or you can arrange engineers to study in our factory. You are responsible for air tickets, accommodation and our engineer wage USD100/day/person.
Q5: How long time for installation?
A5: Subject to machines and the situation in your factory. If everything is ready, it will take about 10 days to 25 days.
Q6: How about the spare parts?
A6: We will send one year enough easy broken spare parts together with the machines for free, we suggest you buy more units to save international courier such as DHL, it is really costly.
Q7: What is your guarantee?
A7: We have one year guarantee and life-long technical support. Our service also including machine maintence.
Q8: What is your payment term?
A8: 30%T/T in advance as down payment, rest should be paid before shipping. L/C is supported also.