| Customization: | Available |
|---|---|
| After-sales Service: | Online Support |
| Warranty: | One Year |
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One Stage RO Water Treatment System
Introduction
RO system is widely used in preparation of water for beverage industry, which features adaptable of different salt content of water, easy operation, less labor force and low running cost.
Flow Chart
| Raw Water | → | Raw Water Tank | → | Raw Water Pump | → | Mechanical Filter | → |
| Active Carbon Filter | → | Precision Filter 5um | → | Precision Filter 1um | → | High-pressure Pump | → |
| 1-stage RO System | Pure Water Tank | Pure Water Pump | Final Filter | ||||
| Water using point |
Composition of Water Treatment System
1. Pre-treatment System.
Pre-treatment system is composed of mechanical filter, active carbon filter, Ion Exchanger and precision filter. The water temperature requires 25±30C.
Flocculator is used for destroying electro-neutral of colloid in water, which ensures raw water can reach to the requirement of Silt Density Index (SDI) ≤ 4. Mechanical filter can remove most of suspension, colloid and grain impurity, which can ensure initial purification of water.
If some of raw water comes from tap water, chlorine content maybe is higher. Low-pressure compound RO membrane has strict limitation to chlorine and organism, which must be ≤0.1mg/1.
Because calcium and magnesium content in raw water is very high, and RO salt-removing rate is about 97%, which may cause deposit of calcium carbonate, magnesium carbonate, bitter salt, etc. on concentrated water side. Deposit adhered on RO membrane surface and may block passage of components and causes pressure difference increase, water output decrease and salt-removing rate decrease, which influence normal running and usage span of RO. So before precision filter, Ion Exchanger is equipped to protect and avoids impurity on RO concentrated water side.
2. RO System
RO system is composed of high-pressure pump, RO system and chemical cleaning device.
During running, RO membrane may form some deposit and chemical cleaning device is equipped for periodical cleaning to ensure stable running of RO system. This system configures with membrane compounds and high-pressure pump.
High-pressure pump is the power source of RO system. To RO system on sound running condition, high-pressure pump equips inlet/outlet pressure switch. When inlet pressure is less than set value (water lack P≤0.05Mpa) or outlet pressure is higher than set value, pressure switch send signal to PLC programming system and high-pressure pump and RO system will stop in avoidance of destroying to RO membrane because of water pressure.
RO system pressure control and automatic cleaning are controlled by PLC. RO system can wash surface of RO membrane by low-pressure timely and periodically.
Sugar Dissolving
Sugar Dissolving Tank with SUS304 material, square, thickness of the inner cylinder is 3mm, flat top cone bottom, quick opening manhole at the top, 360-degree rotating cleaning ball, feed port, bottom discharge port, bottom emulsification 1450 revolutions, adjustable feet, digital display temperature.
Platform used SUS304 material, stainless steel checkered plate, stainless steel guardrail, centralized drainage, the size is about 3000*1200*1500.
Plate cooler, one-stage, tower water cooling, SUS304 plate, EPDM gasket, 15 square meters
Return pump, SUS304 material, food grade, mechanical seal, self-priming.
Blending System
Auxiliary material tank, SUS304 material, round shape, thickness of the cylinder is 3mm, cone top cone bottom, top quick opening manhole, 360-degree rotating cleaning ball, feed port, bottom discharge port, adjustable feet, digital display thermometer, Paddle mixing
Mixing tank, SUS304 material, round shape, cylinder thickness 3mm, cone top and cone bottom, quick opening manhole at the top, 360-degree rotating cleaning ball, feed port, bottom discharge port, adjustable feet, digital display thermometer, Paddle mixing
Plate cooler, one-stage, tower water cooling, SUS304 plate, EPDM gasket, 15 square meters
CIP System
Equipment overview:
This CIP cleaning workstation is automatically controlled. All cleaning process parameters (cleaning time, acid-base concentration, cleaning fluid temperature, cleaning method) can be set on the operating touch screen. When cleaning is required, specify the required cleaning equipment on the touch screen, select the cleaning method (three-step cleaning or five-step cleaning), start the system, and the CIP equipment will automatically complete the cleaning process in sequence according to the preset program. Automatic recovery in sections according to acid, alkali and clean water.
The system has automatic water replenishment and automatic acid and alkali replenishment, automatic temperature adjustment, display of temperature, concentration, liquid level, simulation process status, and sound and light alarm functions. It also has automatic and manual functions, and various parameters can be modified on the touch screen. Manual function and parameter modification function are protected by password.
Features of the whole machine:
1) Automatic temperature control. The opening size of the steam flow regulating valve is controlled by the detection value of the outlet temperature probe to ensure that the cleaning temperature is within the allowable range (control accuracy ±2°C).
2) The cleaning fluid supply and self-circulation switch are automatically controlled by the two-position three-way valve at the cleaning fluid outlet
3) Add chemicals with a pneumatic diaphragm pump
4) Sampling valves and manual valves that need to be frequently operated are installed on the operating surface, which is convenient for operators to operate
5) The external interface of CIP adopts a unified structure of water intake and drainage, which is convenient for observation.
6) Each tank and return pipeline is equipped with a sampling valve to facilitate manual detection of the concentration of the cleaning solution.
7) All cleaning process parameters can be set by themselves on the touch screen on the electric control cabinet. The system automatically cleans according to the set program. Several different cleaning procedures have been set up inside the machine, which can be selected according to the actual situation.
8) All pneumatic valves have manual opening function.
9) Optional No. 1 pump and No. 2 pump cleaning plan for operation.
10) The configuration of acid and alkali can be automatically controlled according to the conductivity, as well as the automatic control of CIP backwater acid and alkali recovery and sewage discharge.
Carbonated Mixer
Main configuration
| No. | Item Name | Brand |
| 1 | Sanitary pump | Rebecca |
| 2 | Pressure transmitter | BD |
| 3 | Vacuum pressure transmitter | BD |
| 4 | Vacuum pump | SIEMENS |
| 5 | PLC | SIEMENS |
| 6 | HMI | SIEMENS |
| 7 | Mass flow meter | E+H |
| 8 | 1/2" s/s pneumatic angle-body valve | POWERFLOW |
| 9 | Clamp type pneumatic angle-body valve | POWERFLOW |
| 10 | Clamp type pneumatic adjustable angle-body valve | POWERFLOW |
| 11 | High pressure reducing valve G1" | SMC |
| 12 | Muffler | SMC |
Empty Can Depalletizing Machine
Function:
The lifter position control by photoelectric sensor, locate automatically. Cans are output from the machine automatically. The interlayer cardboard is inserted by manual.
Appliance scope
For various metal cans, glass bottles, plastic bottles for layered depalletizing.
Depalletizer workflow and principles
Bottle holding cylinder in the Transfer mechanism starts, clamping the whole layer of the bottles from four sides, Moving in parallel to an outlet conveyor belt.
Specifications
Technical Parameters
Can Rinser
General description
It is used to clean empty can in canning production line. Empty cans will be sent to turning device first, which will be turned around then transferred into rinsing machine. Empty can will be running from top to bottom along the turning device. When empty cans enter into rinser, they will be cleaned by 80ºC hot water (provided by customer) to reach aseptic state of can. There is certain inclination angle in both sides of rinser, whose size could be adjusted properly when needed. Empty cans will be rolling in parallel way from top to end; the waste water will be discharged from outfall.
Technical parameters
| item name | parameters |
|
Required capacity |
0-72000CPH (355ml) |
|
Diameter of Can |
53~66mm |
|
Height of Can |
70~175mm |
|
Dimensions |
6200×470×310mm (L×W×H) |
|
Machine weight |
500Kg |
YPGF Series Filling and Seaming 2-in-1 Monoblock
It is suitable for filling and sealing aluminum canned beer and carbonated soft drinks. It is equipped the advanced device, electrical equipment, and pneumatic control technology. It has the characteristics of filling reposefully, high speed, liquid level control, capping reliably, frequency conversion timing, less material loss. It can be equipped long-distance control system. It is the preferred equipment for the medium beer and beverage plant.
Working procedure
Can is pushed into can holding platform one by one by feeding screw and star-wheel. After flushing by CO2, centering cup of filling valve will fall to can; the distance between filling valves and cans are sealed by springiness plastic ring. The movement of centering cup is generated by plastic idler wheel along curvilinear motion. After filled, valve will be closed, air is discharged, and centering cup will rise from the can. Filled can will be sent to conveyor chain, then to capper. Seamer will take the lid, turn over the edge of can and turn the edge to finish the sealing action by the control of cam. High pressure foam flushing device is equipped. After that can is transferred to conveying system.
Main features
1) Wholly sealed widow structure which is beautiful, concise, easy and highly operated;
2) Cycling tank design with precision polishing inside;
3) High precision and large flow rate filling valves to meet productive requirement;
4) Specially designed roller structure which is easy to be adjusted, locked and ensure sealing function;
5) Friendly and convenient operating panel with high expansibility.
6) The filling valve is adopts high precision mechanism valve, fast speed filling, high precision liquid level.
7) The filling vat adopts 304 material designed sealing vat, to achieve constant pressure filling.
8) The flow rate of the filling valve>125ml/s.
9) Main transmission adopts toothed belt and gearbox open-type transmission assemblies, high efficiency, low noise.
10)The main drive adopts step-less speed change for frequency conversion, the whole machine adopts PLC control; the capping machine and filling machine adopt coupling joint, to ensure synchronization of two machines.
11) With filling with can, no filling without can.
12) The filling manner is constant pressure filling, with fast filling speed and stable action.
13) Adopting introduce into full set of Switzerland (Ferrum) capping technology.
14) Capping trolley adopts high hardness alloy steel quench(HRC>62), capping curve adopts projection grinder precision machining, to ensure the quality of capping.
15) With capping with can, no capping without can control system, to ensure the normal running of the machine.
16) With CIP automatic rinsing function.
17) With centralized lubrication system.
Electronic filler as option
Seamer
Filling Level Balancing System
Main composition
Technical parameters
Lid Loader
Rack part
Rack is welded by high quality carbon steel, Antirust processing and spray surface. The surface is covered by the SUS304.
Electronic control system part
The electronic components like PLC and transducer are from Mitsubishi, Omron, etc., The pneumatic devices are also from international famous brand.
Equipment structure
Can Conveying & Buffering System
conveyor is in great influence with the efficiency of line operation. In the downstream of the line, a short break of the machine (eg. Label change) should be considered, but in the forepart, there should be no influence. The two parts should be connected perfectly to ensure the efficient operation of the whole line. Our arrangement of the line is fully concerned with the relationship between investment and efficiency for the Buyer, which is in fine compliance with the above requirement. With application of advanced technology from abroad, the structure is newly designed, and most of the components are formed up through pressing and bending, which are fine in capacity, low in weight and good in exchanging. The driving system operates reliably and easy to maintain.
Main features:
1) Stable conveying, using synchronous chasing control between the conveying belt and engine, making bottles in good condition in the conveying: non-falling, non-block, non-jam. And the cushion platform can be set before labeling machine, when the label is changed, the filling machine can keep working, no need to stop and waiting. The filled product during this period will be stored by the cushion, when label changing is finished, labeling machine will label the stored product in a high speed, and producing speed recovered.
2) Conveying belt is designed by module, component can be interchanged easily, structure is compact, noise is little, easy assembling and maintaining, have flexibility to combine the bottle type according to the different capacity.
3) The design of electrical control is advanced and rational, we can design the control method , select the electrical control component according to client's layout, to improve the conveying stability
4) Set the switch according to conveying system layout or customer reasonable requirement, for the convenience of operation.
5) Main part all using SUS304
6) Chinese-made motors
7) Fringe board is using the U.S. Rexnord technology to produce.
8) Main electrical component we using the products of international brands.
Floor Level Palletizer (with automatic feeding of Interlayer sheets)
Main technical parameters
1.Palletizing capacity: 20-30 boxes / minute,
Note:palletizing speed is related to the pallet size, the width/narrow feeding direction of the box, the size of the carton, and the grouping form of each layer.
2.Pallet demands:
3.Relevant material requirements:
Main Features
1. Safety protection devices made of aluminum alloy, engineering plastics and carbon steel spray plating meet the national standards.
2. Adopt side-entry box: It has small floor space, simplifies the conveying system in front of the palletizing machine, and reduces the investment cost of the whole line equipment.
3. Low-position code type, international advanced design concept, the structure is more advanced and reasonable, the action is lighter and smoother, and the power consumption is also smaller.
4. Adopting SIEMNES touch screen operation to realize man-machine dialogue, which can show the production speed, the cause and location of the fault and the degree of automation is high.
5. Adopting Siemens PLC and Schneide.r inverter to realize step-less speed regulation, programmable sorting and stacking of cartons, fast communication capability and powerful diagnostic function to ensure system reliability. The operation is convenient, the structure is compact and reasonable, and the degree of automation is high.
6. Using AIRTAC cylinder, the quality and performance are reliable, can meet high strength and long time work.
7. The palletizing method can be carried out on the man-machine interface, and the adjustment is simple. A variety of palletizing methods can be completed without changing the parts.
8. The safety door is provided with an electrical induction device. When the safety door is opened, the machine stops working and the personnel can be protected.
9. 95% of electrical components are well-known brands in Europe, with stable and efficient performance and greatly reduced manpower.
10. The carton supply system is controlled by brake motor to ensure that the carton is transported at a preset position.
11. The noise is small, the noise is below 75db, and it conforms to international standards.
Installation site requirements:
Installation space requirements, requires concrete floor, strength about C30, the ground level is flat, in the gantry palletizing mainframe installation position, the lower chord height of the workshop room beam should be greater than 4000mm, the beam spacing is greater than 3000mm. There should be a suitable air source and power supply within 2 meters of the site. In the equipment layout design phase, the equipment layout should be placed in the plan view (as shown below 3.1) to determine the position of the plane space and pay attention to the space height.
Main parts configurations
|
NO. |
Configuration |
Technology |
Brand |
|
1 |
PLC |
Germany |
SIEMENS |
|
2 |
Touch screen |
Germany |
SIEMENS |
|
3 |
Frequency convertor |
France |
SCHNEIDE.R |
|
4 |
Electromagnetic valve |
Taiwan,China |
AIRTAC |
|
5 |
Air cylinder |
Taiwan,China |
AIRTAC |
|
6 |
Approach electronic switch |
Germany |
LEUZE |
|
7 |
Limit switch |
Japan |
OMRON |
|
8 |
Contactor |
Germany |
SIEMENS |
|
9 |
Transmission belt |
Switzerland |
HABASIT |
|
10 |
Air switch |
France |
SCHNEIDE.R |
|
11 |
Power switch |
France |
SCHNEIDE.R |
|
12 |
Miniature circuit breaker |
France |
SCHNEIDE.R |
|
13 |
Intermediate relay |
France |
SCHNEIDE.R |
|
14 |
motor |
Germany |
S.E.W |
|
15 |
Host machine frame |
China |
Cold rolled carbon steel Spray |
(Note: Due to equipment upgrade or non-standard requirements, some electrical parts will be replaced with the same brand products, subject to the project equipment configuration)
Fully Automatic Arm-type Rotary Pallet Wrapping Machine
Machine Parameter
1,Machine supply weight: 2000Kg(max)
2,Packing effect: 25-35 supports/hour (max) (refer to two layers)
3,Conveyor line speed: 1400mm/s (according to the customer's requirement)
4,Transport cover standard height: 550mm (according to the customer's requirement)
5,Rocker arm speed: 15rpm(max)
6,The total power: ~3KW
7,Total weight: 2000Kg
8,Working voltage: three-phase-five-line 50HZ
9,Air consumption: 1000ml/min
10,Pneumatic working pressure: 0.5~0.6MPa
Electric Configuration
(Note: due to equipment upgrading or non-standard requirements, some electrical components will be replaced with products of the same brand, subject to the equipment configuration of the project)
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