Automatic Glass Bottle with Aluminum Cap Filling Capping Machine

• Customization: Available
• After-sales Service: One Year After Installation
• Warranty: 12 Months
• Model NO.: XGF
• Packaging Material: Plastic
• Packaging: Bottles
• Driven Type: Electric
• Type: Packaging Production Line
• Function: Storage and Packaging
• Packaging Technology: Shockproof Packaging
• Application: Drinks, Dairy Products, Cleaning, Detergent, Cosmetics, Oil
• Soft and Hardness: Flexible Package
• Circulation Function: In the Packaging
• Frequency of Use: Packing
• Mode of Operation: Packaging of Export Products
• Transport Package: Wooden Case
• Specification: SUS304
• Trademark: SUNSWELL
• Origin: China
• Production Capacity: 10000 Bottles Per Hour

Product Description

Project Information

1. Product: Still water
2. Filling speed: 10000BPH (500ML)
3. Filling temperature: ambient temperature
4. Bottle material: PET
5. Bottle shape: round
6. Bottle volume: 0.5L
7. Cap material: HDPE
8. Weight: unconfirmed
9. Specification: unconfirmed
10. Color: unconfirmed
11. Environment temperature: ambient: ~28-30ºC
12. Humidity: ambient: ~90%
13. Power supply: unconfirmed
14. OPP hot melt glue labeler,8 heads
15. Automatic film shrink wrapper, 10packs/min, film only.

12 t/hr. 1-stage RO Water Treatment System

No.	System	Item	Specification	Qty.
1	Raw Water Tank	Raw Water Tank		1 set
2	Raw Water Pressure Boosting	Vertical Raw Water Pump	CHL16-30 Q=24m3/hr H=40m P=4.4Kw	1 set
3	Multi-media Filtration	Multi Filter	D1200×H2800×4 SUS304,anticrrosive	1 set
4		Quartz Sand	Dosing height:1200mm	4 ton
5		pressure guage	Input and output pressure guage
6	Active Carbon Filtration	Carbon filter	D1200×H2800×4 SUS304,anticrrosive	1 set
7		Active Carbon 8-20mesh	Dosing height:1000mm	0.6on
8		Quartz Sand 5-20mm	Dosing height 300mm	1 ton
9		pressure guage	Input and output pressure guage
10	Flocculant Dosing Device	Dosing Pump B056	Q=7.6L/h	1 set
11		Solution Tank	120L	1 pc
12	Precision (Safety)Filtration	Precision Filter	D550×H1500  SUS304	1 set
13		Safety Filter	D550×H1500	1 set
14	High Pressure Pump	One Stage High Pressure Pump	CDL162-20 Q=24m3/hr  H=149m, P=15Kw	1 set
15	RO Reverse Osmosis	RO Membrane	BW30-400	12pcs
16		FRP Membrane Shell	8 inch three core	4 pcs
17		Gauge	Inc: Pressure gauge ,flowmeter,conductivity gauge,low&high pressure protector	1 unit
18		SUS Rack	SUS304	1 pc
19	Pure Water  Tank	Water Tank	D2050×H3000×4	1set
20		High, medium,low level meter		1 unit
21		Auto-cleaning deveice,scuba		1 unit
22	Chemical Cleaning	Cleaning Tank 1m^3	PE	1 set
23		Cleaning Pump	CDL8-4 Q=10m3/hr  H=30m P=1,5Kw	1 set
24		Precision Filter	D300×H1410	1 set
25	Anti-scale Dosing	Dosing Pump B066	Q=7.6L/h	1 set
26		Solution Tank	80L	1 pc
27	Pressure Boosting Pump	Pure water booster pump	CDL12-2 Q=14m3/hr H=350m P=5.5Kw	1 set
28	Ozone sterilize	Ozone generator,	O3=60g/h	1 set
29		Oxygen generator		1 set
30		Ozone mix tower		1 set
31		Ozone mix pump	Q=12m3/hr H=40m P=4Kw	1 set
32	UV Sterilizer	UV Lamp		1 set
33	Titanium Filter	Titanium Filter		1set
34		Piping & Fitting	SUS316	1set
35	Electrical Controlling	Cabinet		1 unit
36		eletronic component		1 unit
37		PLC Controler		1 unit
38	Connections	Inc: Rack,Valve, Pipes etc		1 set

Bottle making system
Technical parameter:

Bottle type specification	Cavity	6
	Max.volume	200ml-2000ml
	Bottle mouth maximum overall diameter	25-29mm NECK
	Bottle biggest diameter	100mm
	Bottle maximum height	330mm
Capacity specification	Theory output	12000BPH@500ML
	Bottle type volume	750ML  1500ML
	Bottle type weight	21g  /  32-35g
	Bottle type	Round
Power specification	Light tube quantity	32pcs
	Light tube power	1.25KW
	Maximum heating power	40KW
	All electric machine installation	49KW
	Actual consumption	30%--60%
Air pressure specification	Work pressure	5-6 kg/cm^2
	Blow bottle pressure	25-45kg/cm^2
	Higher -pressure gas consumption	8000Ltr/min
Cooling water specification	Work pressure	5-6 kg/cm^2
	Temperature range	10ºC
	Consumption	8000kcal/hr
	Forzen water flow	120L/min
Machine specification	Machine size	5.5x1.8x1.9
	Machine weight	6.1ton

Filling and Packaging Line System

Air Conveyor

General description
Air conveyor is horsed on the floor, with fan installed on the top. Air filter is positioned at every entrance of air fan,
to prevent dust blown into bottles. Bottles are blocked on the neck in the conveyor and transported into filling machine by blowing power.
All are made of stainless steel ANSI304, except the horses, board of plastic and nylon.

XGF24-24-8 Rinsing-filling-capping 3-in-1 monoblock
General description
3-in-1 filling triblock, combined with rinsing, filling and capping. It is innovated and designed in the requirement of still pure water and mineral water,
on the bases of introducing, digesting and absorbing advanced technology from Germany and Italy. 
Bottle infeed

Rinser

Transfer starwheel

Filler

Capper

Equipment structure

• Base
• Rotary rinser
• Rotary filler
• Rotary capper
• Bottle infeed and outfeed system
• Control

Technical Parameters

Capability	10000BPH(500ML)
Rinsing heads	24
Filling heads	24
Capping heads	8
Rinsing water consumption	1.5 T/H
Bottle height	150~310mm
Bottle diameter	ф50~ф100mm
Suitable cap	Plastic Screw Cap
Total power	4.8kw
Dimension	2450mm×1800mm×2300mm
Weight	3500kg

Bottle Conveying System

1. Stable conveying, using synchronous chasing control between the conveying belt and engine, making bottles in good condition in the conveying: non-falling, non-block, non-jam. And the cushion platform can be set before labeling machine, when the label is changed , the filling machine can keep working , no need to stop and waiting. The filled product during this period will be stored by the cushion, when label changing is finished , labeling machine will label the stored product in a high speed , and  producing speed recovered. 
2. Conveying belt is designed by module, component can be interchanged easily, structure is compact, noise is little, easy assembling and maintaining, have flexibility to combine the bottle type according to the different capacity.
3. The design of electrical control is advanced and rational, we can design the control method , select the electrical control component according to client's layout, to improve the conveying stablity
4. Set the switch according to conveying system layout or customer reasonable requirement, for the convenience of operation.
5. Belt lubricating system is equipped
6. Main part all using ANSI304
7. Fringe board is using the U.S. Rexnord technology to produce.

Air Blow Dryer
General description
The fast blowing air from the blow of the high-pressure fan is sprayed out of an aperture, to remove the remaining waters from bottles to a high extent. The aperture is side-positioned to blow all sides of bottles with fast flowing air.

Laser Printer
General description
The new CO2 laser code printer is a highly integrated, compact, easy to operate and cheap to use and maintain.It is not only applicable to the carton, food, medicine industry in the simple marking code application, but also very suitable for the beverage industry production date marking, and optimize the use in the beverage industry.
 

OPP BOPP Hot glue labeling machine
The containers are picked up by the infeed starwheel and transferred to the container table. The container rotation begins when they are positioned between container plates and centering bells.
The speed of the feed roller is adjusted to the required label length for continuous web tension. A standard threading unit ensures optimal film feed. In the cutting unit, the labels are precisely cut while a PLC command and servo-motor provide an exact cut-off point.
Two narrow strips of hot melt glue the labels together, which are applied by a heated glue roller to the leading and trailing label edges. The label with the glue strip on its leading edge is transferred to the container. This glue strip ensures an exact label positioning and a positive bond. As the container is rotated during label transfer, labels are applied tightly. Gluing of the trailing edge ensures proper bonding.
Process:  Infeed bottle → pre-position →label cutting → gluing → labeling → label by press out → finish
Equipment constitutes

Mechanical Parts

Transportation institution	TRANSTECNO motor (with deceleration by TRANSTECNO ), inverter speed control
Conveyor	Italy  FLEXON  LF820-K325 industrial nylon chain plate conveyor
Mainframe transportation institution	TRANSTECNO  (with deceleration by TRANSTECNO)
Sub bottle institution	industrial worm sub bottle institution
Into bottle institution	with worm sub bottle institution and starwheel position feeding institution to ensure the accuracy  and stability of loading
Position institution	Mechanical pre-location , using the camwheel institution to planish the bottle for label positioning
Labeling institution	Containers are pick up by rotary wheel ,labeling during the rotation.
Supply label institution	high speed servo opp label supply system (drive by servo-motor)
Pressing label institution	Arc brush unit
Guided bottle institution	adjust by double coordinate section guide rail
Glue supply system	hot melt glue supply system(German SEIMEC control system) ensures the accuracy and uniformity of gluing

Safety part

Safety protection	In order to keep the operator safety ,when the machine is running please close the protective doors
Lack of label alarm	Set an alarm to remind the operator to change the label when the label will be use out
Lack of bottle alarm	When lack of the bottle the machine will stop and make an alarm .The machine will restart automatically as soon as the bottles have been put that will facilitate on-line production
Leak of labeling alarm	To control the quality of labeling
Pressure testing	When the pressure can not meet the equipment requirement ,the machine will stop to against bad products produce
Vacuum testing	When the vacuum can not meet the equipment requirement ,the machine will stop to against bad products produce
Temperature testing	When the temperature can not meet the equipment requirement , the machine will stop to against bad products produce

Technical Parameters:

Name	BOPP OPP Hot Melt Labeling Machine
Power supply	Three-phase 380V 60 Hz 5000W
Machine dimensions:	3650mm×1700mmX 2010mm(can be adjusted by customer requirements)
Method of speed adjustment:	uninterrupted - adjust rate
Labeling precision:	±1mm
Labeling speed	3000-4000bph 1L
Maximum label width:	200mm(standard width, can be adjusted )
The maximum outer diameter of label	600mm  (can be customized)
Paper core Hot melt	152 mm
Labeling glue:	glue at both ends of each label with hot melt
Gluing temperature:	120~160ºC
Labeling type for products:	suitable for round or square containers made of plastic, metal, glass
Type of label:	bopp ,paper-plastic composite film  ,paper label
Labeling stations:	6per cycle
Machine weight:	about 3000 kg

Automatic PE Film Shrink Wrapper (film only)
Machine has been designed for no tray, no cardboard case, packing with low cost in the operations, it is widely used in food, beverage, chemical and office industries

Main performance features

• Compact & artistic shape. The frame is novel, unique.
• Electronic induction feeding film, action is balanced and quickly replacing film.
• Isothermal sealing cutter. The seal intensity is above cooling sealing cutter 3 times, the seal is even and the life is above cooling sealing cutter 80 times.
• Transport system with speed regulation by frequency variation, the transmission action is precise and synchro.
• The shrinkage chamber uses centrifugal thermal air circulation system, configuration is logical, heat insulation heat preservation, thermostat precision is high and the packing effect is better.
• Advanced control component in the world, Well-equipped.