1.Description:
3-in-1 filling machine, combined with rinsing, filling and capping. It is innovated and designed in the requirement of still pure water and mineral water, on the bases of introducing, digesting and absorbing advanced technology from Germany and Italy.
2.Main features
1). Rinser
Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180° Along the conveying rail. There are two times of internal and external washing, the efficiency of bottle washing is high.
Rinsing machine adopts Sunswell original oVERTUrn and double-opened bottle clip. Bottle clip lock the bottleneck, the material of bottle clip is SUS304, which is hygienic and durable.
Bottle clip equipped with efficient spray on nozzle. The extrusive droplet with 15° Angle ensures to wash all side of the bottle, and can save the water.
Made of stainless steel of superior quality.
Equipped with bottle jam protection device.
2). Filler
The design of filling structure is reasonable and hygiene dead angle, the run of equipment is stable, it can control the material from the bottleneck, the control accuracy is within ± 2mm (subject to bottle design). The filling valve material is SUS304. The filling system has liquid level automatic control. Filling valve lift is controlled by the valve elevator, after filling valve contact the bottleneck, it start to fill. Bottle is conveying by the wheel in the filling part.
3). Capper
Screw capping machine is most precision part in the 3-1 machine, it has a big influence to the goods stability and defective rate. Our screw capping has following feature:
A Magnetic constant torque capping head ensures stability and controls defective rate of capping less than 0.2%.
B Cap dropping rail equips a group of photoelectrical switch for reverse cap detecting. When lack of cap, machine will be stopped automatically.
C Bottle infeed detecting switch works with the pneumatic cylinder on cap starwheel to avoid feeding cap on no-bottle condition
Main configuration
Touch screen: Pro-face
PLC program controller: Mitsubishi
Inverter: Mitsubishi
Photoelectrical controller: Leuze
Proximity switch: Leuze
Other electrical components: Schneider
Pneumatic component: Festo
Water pump: Nanfang
Main motor: ABB or SEW
3.Technical features of water filling machine
1). It is adopted direct connection between air conveyor and inlet starwheel instead of screw and conveyor chains,which is easier for bottle changing.
2). Tthere is no need to adjust the height of equipments through neck holding tech for bottle transportaion.And it is only need to change some spare parts .
3). High speed and large flow filling valve assures the high filling speed and precise fluid level.
4). The electric system is mand of international brand.
| Model |
XGF14-12-5 |
XGF16-16-5 |
XGF24-24-6 |
XGF-32-32-8 |
XGF-40-40-10 |
XGF-50-50-12 |
XGF-60-60-15 |
XGF-72-50-18 |
XGF-80-60-20 |
Capacity
(BPH/500ml) |
5,000 |
7,000 |
10,000 |
15,000 |
18,000 |
21,000 |
24,000 |
30,000 |
36,000 |
XGF-xx-xx-xx: The 1st xx---heads of rising ,the 2nd xx---heads of filling ,the 3rd xx---heads of capping
4.Associated equipments
The working efficiency of the production line is largely decided by the associated equipments,We provide a scientific and stablity proposal for all our clients.
1). Water treatment systerm 2).Linear cap sterilizer
3). Automatic blowing machine 4). Semi-automatic blowing machine
5).Cap elevator 6).Bottle buffer and conveyor
7).Blow dryer 8).Labeling machine
9).Film shrink machine
5).Others
| A. After-sale service |
I. Sunswell offers you high quality machines with 1 year guarantee and supply life-long technical support |
| II. Sunswell provides recommended spare parts. |
| III. Sunswell provides the instruation book for the machines operation and maintenace troubleshooting. And normally, the language of instruction book is Engligh. |
| B. Installation |
I. Before machines are delivered into your factory, your esteemed company need to prepare the water, electricity, etc...When machines reached at your factory, engineers from Sunswell will go to your factory within two week, to finish the machines installation and train your staffs. |
| C. Sample service |
I. For the machines operation & maintenace troubleshooting, you completely don't worry about that. When all machines have been manufacturered, Sunswell will take the video about machines operating, then show that to you. |
| II. You are welcome to come to visit Sunswell factory, and see the machine running. |
| III. If we get the permission of the customers who have bought the machines from us, we can provide you their contact information and you can go and visit. |
| D. Payment term |
30% T/T in advance and the balance be cleared before shipment |
6).FAQ.
Q:Can your factory make the bottle drawing, workshop layout, and labels for us?
A:We can help customers design their own bottle shape, workshop layout and label drawings, these jobs are free charge.
Q: Can your factory provide the whole plant from A to Z?
A: Yes, we can provide the complete plant, from bottling making plant, water purification plant, to filling packing plant.
Q: How long Is the warranty period?
A: All of our products have one year warranty
Q: What's your delivery time and payment Terms?
A:Normally,it need about 10-30 days.The exact time depends on your quantity. The payment terms always 30% deposits,70% to be paid before shipment
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